Yuanzhuang Industrial Park, Central District, Jinan, Shandong, China +86 13225419773 fenghuacnc@gmail.com

3-in-1 Busbar Machine

3-in-1 Busbar Machine

BSSK503 Busbar Machine

The 503 type busbar processing machine is a three-position integrated busbar processing equipment specifically designed for busbar processing. This equipment integrates three core functions of punching, shearing and bending, and is widely u
fenghuacnc@gmail.com    +86 13225419773

Model BSSK503 Busbar Machine - Working Demonstration

BSSK503 Busbar Processing Machine

The BSSK503 three-station busbar processing machine is a high-performance 3-in-1 busbar machine designed for medium-to-large-scale busbar fabrication. Built with a robust integrated frame, it delivers stable performance, user-friendly operation, and high efficiency for both mass production and custom busbar processing.

A key advantage of the BSSK503 is its ability to complete multiple operations in a single clamping setup. This drastically reduces material handling time, minimizes errors, and maximizes production throughput—making it ideal for busy workshops with high-volume busbar demands.


Key Features

Three-Station Integrated Processing

Combines punching, shearing, and bending functions in one compact unit:

  • Punching Station: Accommodates round holes, slotted holes, and square holes with clean, precise results.

  • Shearing Station: Produces smooth, burr-free cross-sections for accurate busbar lengths.

  • Bending Station: Achieves precise forming from 0–180°, including L-shapes, U-shapes, Z-shapes, and custom profiles. This fully meets the diverse needs of low-voltage switchgear manufacturing, transformer production, and power distribution equipment assembly.

High Processing Accuracy & Repeatability

Powered by a high-precision CNC control system, the BSSK503 delivers exceptional dimensional accuracy and consistent repeatability. This ensures reliable electrical connections and long-term performance in every busbar you produce.

Wide Processing Range

Calibrated to handle busbars up to:

  • Thickness: 1–16 mm

  • Width: ≤ 260

  • mmIt supports both copper and aluminum materials, making it suitable for applications from small distribution panels to large power projects.

Intuitive Operation & Flexible Adjustment

The user-friendly interface allows quick setup and parameter adjustments, whether you’re running standard production batches or custom orders. This flexibility makes it ideal for both mass production and specialized projects.

Reliable Mechanical & Hydraulic Performance

Built with a heavy-duty integrated frame, the machine runs stably with minimal vibration. The reliable hydraulic system ensures consistent power for all operations, reducing maintenance needs and extending service life.

503 3-Station Busbar Machine: Product Details Showcase


503 Busbar Machine: Finished Product Examples

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Core parameters for copper-aluminum busbar processing

 

503 Busbar Processing Machine: Parameters for Copper and Aluminum Bar Processing

Punching Function


Maximum punching force (KN)

500

Punching processing range: mm

φ4.3- φ34

Maximum processing thickness: mm

16

Maximum processing width (mm)

260

Cut Function


Maximum shear force (KN)

500

Maximum shear width (mm)

260

Maximum shear thickness (mm)

16

Bending Function


Maximum bending force (KN)

500

Maximum bending width (mm)

260

Maximum bending thickness (mm)

16

Folded bend function


Bending width (mm)

100 (10 mm thick)

Processing Error

±1º

outline dimension mm

1800*1500*1300

Main motor power (KW)

3×5.5KW

machine weight T

1.7

The 503 busbar processing machine comes standard with molds.

List of molds for busbar processing machines

φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21

One set of shear molds

260

4 sets of bending molds

R5, R3, vertical bend, U-shaped bend

1 set of embossing molds

260×40

In addition to the aforementioned standard molds, we also offer a full range of alternative molds. Furthermore, we support customizing specialized molds tailored to customers' specific busbar processing requirements.