3-in-1 Busbar Machine
The 503 servo three-position busbar machining machine is a high-efficiency, CNC-controlled busbar processing solution designed for precision fabrication of copper and aluminum busbars in the electrical power industry. Unlike the standard closed-type 503 model, this servo-equipped version features advanced servo drive technology that elevates accuracy and repeatability to a new level, making it ideal for demanding production environments.
This multifunctional 3-in-1 busbar machine integrates punching, shearing, and bending functions into one compact unit, enabling seamless switching between operations for streamlined workflow. It is widely used in the production of low-voltage switchgear, distribution boxes, and power distribution systems.
✅ 3-in-1 Multifunction Design
Combines three core busbar processing operations in a single machine:
Punching: Clean, precise holes for reliable electrical connections
Shearing: Straight, burr-free cuts for accurate busbar lengths
Bending: Smooth, repeatable forming for custom busbar profiles
✅ Servo CNC Control for Ultra-High Precision
The core upgrade of this model is its servo CNC positioning system, which delivers exceptional accuracy with ±0.05mm positioning tolerance. This eliminates the alignment errors common in non-servo machines, ensuring consistent quality for every workpiece. This precision is critical for applications requiring tight dimensional control, such as high-end switchgear and custom power distribution components.
✅ Three-Position Working Stations
Features three independent working stations that can operate sequentially or simultaneously. This parallel processing capability drastically improves production efficiency, reducing cycle times for high-volume orders. The design allows for continuous workflow without frequent tool changes.
✅ Wide Compatibility & Flexible Processing
Calibrated to handle copper and aluminum busbars up to:
Width: ≤ 260 mm
Thickness: 1–16
mmThe machine supports both standard and custom profiles, making it suitable for diverse applications in electrical and power manufacturing. Quick-change molds further enhance its flexibility for different hole patterns and shapes.
✅ Durable Construction & Reliable Performance
Built with a heavy-duty industrial frame and long-lasting components, the machine runs stably even under continuous use. The robust hydraulic system delivers consistent power for all operations, ensuring reliable performance with minimal maintenance needs.
Details of the 503 busbar processing equipment display




Main Processing Specifications:
503 Servo Busbar Machining Machine Processing Parameters | |
Punching Function | |
Maximum punching force (KN) | 500 |
Punching processing range: mm | φ4.3- φ34 |
Maximum processing thickness: mm | 16 |
Maximum processing width (mm) | 260 |
Punching servo positioning length | 0-1200mm |
Cut Function | |
Maximum shear force (KN) | 500 |
Maximum shear width (mm) | 160 |
Maximum shear thickness (mm) | 16 |
Cut servo positioning length | 0-1000mm |
Bending Function | |
Maximum bending force (KN) | 500 |
Maximum bending width (mm) | 260 |
Maximum bending thickness (mm) | 16 |
Bending servo positioning length | 0-1000mm |
Folded bend function | |
Bending width (mm) | 8×80mm |
Processing Error | ±1º |
outline dimension (mm) | 2200mm×1750mm×1450mm |
Main motor power (KW) | 3×5.5KW |
machine weight (T) | 1800g |
The 503 servo positioning busbar processing machine comes standard with molds. | |
List of molds for busbar processing machines | φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21 |
One set of shear molds | 260 |
4 sets of bending molds | R5, R3, vertical bend, U-shaped bend |
1 set of embossing molds | 260×40 |
In addition to the aforementioned standard molds, we also offer a full range of alternative molds. Furthermore, we support customizing specialized molds tailored to customers' specific busbar processing requirements. | |