Yuanzhuang Industrial Park, Central District, Jinan, Shandong, China +86 13225419773 fenghuacnc@gmail.com

3-in-1 Busbar Machine

3-in-1 Busbar Machine

503 Servo Three-Position Bus Machining Machine

The 503 Servo Three-Position Busbar Machining Machine is a high-efficiency, precision-engineered solution for copper and aluminum busbar fabrication, integrating three core functions: punching, cutting, and bending in one compact unit. Idea
fenghuacnc@gmail.com    +86 13225419773

503 Servo Three-Position Busbar Machining Machine

The 503 servo three-position busbar machining machine is a high-efficiency, CNC-controlled busbar processing solution designed for precision fabrication of copper and aluminum busbars in the electrical power industry. Unlike the standard closed-type 503 model, this servo-equipped version features advanced servo drive technology that elevates accuracy and repeatability to a new level, making it ideal for demanding production environments.

This multifunctional 3-in-1 busbar machine integrates punching, shearing, and bending functions into one compact unit, enabling seamless switching between operations for streamlined workflow. It is widely used in the production of low-voltage switchgear, distribution boxes, and power distribution systems.


Key Features

3-in-1 Multifunction Design

Combines three core busbar processing operations in a single machine:

  • Punching: Clean, precise holes for reliable electrical connections

  • Shearing: Straight, burr-free cuts for accurate busbar lengths

  • Bending: Smooth, repeatable forming for custom busbar profiles

Servo CNC Control for Ultra-High Precision

The core upgrade of this model is its servo CNC positioning system, which delivers exceptional accuracy with ±0.05mm positioning tolerance. This eliminates the alignment errors common in non-servo machines, ensuring consistent quality for every workpiece. This precision is critical for applications requiring tight dimensional control, such as high-end switchgear and custom power distribution components.

Three-Position Working Stations

Features three independent working stations that can operate sequentially or simultaneously. This parallel processing capability drastically improves production efficiency, reducing cycle times for high-volume orders. The design allows for continuous workflow without frequent tool changes.

Wide Compatibility & Flexible Processing

Calibrated to handle copper and aluminum busbars up to:

  • Width: ≤ 260 mm

  • Thickness: 1–16

  • mmThe machine supports both standard and custom profiles, making it suitable for diverse applications in electrical and power manufacturing. Quick-change molds further enhance its flexibility for different hole patterns and shapes.

Durable Construction & Reliable Performance

Built with a heavy-duty industrial frame and long-lasting components, the machine runs stably even under continuous use. The robust hydraulic system delivers consistent power for all operations, ensuring reliable performance with minimal maintenance needs.


Details of the 503 busbar processing equipment display


Main Processing Specifications:

 

503 Servo Busbar Machining Machine Processing Parameters

Punching Function


Maximum punching force (KN)

500

Punching processing range: mm

φ4.3- φ34

Maximum processing thickness: mm

16

Maximum processing width (mm)

260

Punching servo positioning length

0-1200mm

Cut Function


Maximum shear force (KN)

500

Maximum shear width (mm)

160

Maximum shear thickness (mm)

16

Cut servo positioning length

0-1000mm

Bending Function


Maximum bending force (KN)

500

Maximum bending width (mm)

260

Maximum bending thickness (mm)

16

Bending servo positioning length

0-1000mm

Folded bend function


Bending width (mm)

8×80mm

Processing Error

±1º

outline dimension mm

2200mm×1750mm×1450mm

Main motor power (KW)

3×5.5KW

machine weight T

1800g

The 503 servo positioning busbar processing machine comes standard with molds.

List of molds for busbar processing machines

φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21

One set of shear molds

260

4 sets of bending molds

R5, R3, vertical bend, U-shaped bend

1 set of embossing molds

260×40

In  addition to the aforementioned standard molds, we also offer a full  range of alternative molds. Furthermore, we support customizing  specialized molds tailored to customers' specific busbar processing  requirements.